The Kanban system for the assembly process of the model of a forklift

In assembly systems, fast information flow, minimal stock, control of an order realization at every stage, efficient work, reduced labor costs, short turnaround time and simultaneous fast material flow are required. In a just-in-time production, the kanban-based supply and control is applied to ensure the above conditions. In the article, principles and conditions of the Kanban system organization are presented. The method of determining the number of Kanban cards, so that the process runs smoothly and continuously is described. The aim of the article is to design the Kanban system for the assembly process of the forklift model. Technological documentation that is required for the assembly of the final element is developed. This documentation includes the process routing sheet, assembly instruction cards of the forklift, technical drawing and list of components. In the assembly instruction cards, photographs are given in order to facilitate the assembly process of products. Three types of the flow of material and Kanban cards are proposed. Then the best flow is selected. For this flow, equipment items (containers for components mainly) are purchased. Kanban cards are designed and the simulation of the Kanban system during the classes with students is carried out.