Model and simulator of inlet air flow in grinding installation with electromagnetic mill

Comminution of raw materials consumes great shares of energy and operating costs of production and processing plants. Savings may be achieved, e.g., by developing new grinding equipment, such as the electromagnetic mill with its dedicated grinding installation; and by applying efficient control algorithms to these elements. Good quality control relies on mathematical models, and testing of versatile control algorithms is much simplified if a plant simulation environment is available. Thus, in this research, measurements were collected at the grinding installation with electromagnetic mill. Then, a model was developed that characterised the flow of transport air in the inlet part of the installation. The model was also implemented in software to provide the pneumatic system simulator. Verification and validation tests were conducted. They confirmed the correct behaviour of the simulator and good compliance with the experimental data, for both steady-states and transients. The model is then suitable for design and parametrization of air flow control algorithms and for their testing in simulation.