Influence of wastewater treatment and the method of sludge disposal on the gasification process

Municipal wastewater treatment results in the production of large quantities of sewage sludge, which requires proper environmentally accepted management before final disposal. Sewage sludge is a by-product of current wastewater treatment technologies. Sewage sludge disposal depends on the sludge treatment methods used in the wastewater treatment plant (anaerobic or aerobic digestion, drying, etc.). Taking into consideration presented given this information, a study concerning the effects of wastewater treatment processes and sewage sludge drying method on the sewage sludge gasification gas parameters was performed. Gasification is a prospective alternative method of sludge thermal treatment. For the purpose of experimental investigations, a laboratory fixed bed gasifier installation was designed and built. Two types of sewage sludge feedstock, SS1 and SS2, were analyzed. Sewage sludge SS1 came from a wastewater treatment plant operating in the mechanical and biological system while sewage sludge SS2 was collected in a mechanical, biological and chemical wastewater treatment plant with simultaneous phosphorus precipitation. The sludge produced at the plants was subject to fermentation and then, after being dehydrated, dried in a cylindrical drier on shelves heated up to 260°C (sewage sludge SS1) and using hot air at a temperature of 150°C in a belt drier (sewage SS2). The analysis shows that the sewage sludge properties strongly depend on the wastewater sources and the wastewater treatment processes. The gasification results, presented as a function of the amount of gasification agent, show that the greater oxygen content of SS1 caused a reduction in the reaction temperature. Paradoxically, this effect caused an increase in the quantity of combustible components in the gas. As expected, increasing the air flow rate caused a decrease in the heating value of the gas produced. A higher amount of oxidizer increases the amounts of noncombustible species and the volumetric fraction of nitrogen, thus reducing the heating value of the obtained gas. The higher hydrogen content in SS1 affects the gasification gas composition. As a result, combustible components are the majority of the syngas.