Influence of Moisture on the Properties of AlSi10Mg Powder for Laser Powder Bed Fusion

This study explores the behavior of aluminum powder in laser powder bed fusion (LPBF) for additive manufacturing. Focusing on AlSi10Mg powders, the research investigates the effects of environmental conditions, such as temperature and humidity, on crucial properties like moisture content, fluidity, density, and agglomeration. Comprehensive tests, including particle size analysis and fluidity assessments, were conducted. Results showed increased flow time in the Carney funnel fluidity test after storage, but flow properties were maintained under high-temperature, low-humidity conditions. High humidity led to recurrent agglomerate formation. Moisture content analysis aligned with literature findings. Conclusively, these tests provide a reference for material acceptance and aid in supplier comparison for improved machine fluidity. While temperature and humidity impact aluminum oxide formation, humidity’s greater relevance affects powder fluidity and quality. Other factors mentioned may cause permanent damage to the aluminum powder.