Physical and chemical characteristics of after-reclamation dust from used sand moulds

The paper presents the results of investigations of physical and chemical properties of after reclamation dust that is generated in the foundry industry. Universally applied mechanical reclamation processes of spent moulding sands generate large amounts of after-reclamation dusts containing mainly rubbed spent binding agents and quartz dusts. An amount of after-reclamation dusts—in dependence of the reclamation system efficiency and the reclaim dedusting system—can reach 5–10 % in relation to the total reclaimed spent moulding sand. After-reclamation dusts originated from spent moulding sands with different kinds of resins mostly belong to dangerous wastes, since they contain chemo-setting binders with dangerous substances removed in the reclamation process. None of the companies producing mechanical reclamation systems offers presently the complex technology and equipment for utilisation of after reclamation dusts, which would meet technical and economic expectations of foundry plants. The paper presents the results of research carried out at the Faculty of Foundry Engineering AGH UST in Cracow which aims on the determination of possibilities of using the post-reclamation dust generated during mechanical reclamation of used moulding sands with organic resins as a source of energy. Different dusts generated in the mechanical reclamation process of used organic sands, delivered from foundries, were tested to determine their chemical composition, granular characterisation and physicochemical properties. As a result of the investigations, possible ways to utilise the dusts are presented.