Energy and exergy system analysis of thermal improvements of blast-furnace plants

The blast-furnace process dominating in the production of steel all over the world is still continuously improved due to its effectiveness (exergy efficiency is about 70%). The thermal improvement consist in an increase of the temperature of the blast and its oxygen enrichment, as well as the injection of cheaper auxiliary fuels. The main aim is to save coke because its consumption is the predominating item of the input energy both in the blast-furnace plant and in ironworks. Besides coke also other energy carriers undergo changes, like the consumption of blast, production of the chemical energy of blast-furnace gas, its consumption in Cowper-stoves and by other consumers, as well as the production of electricity in the recovery turbine. These changes affect the whole energy management of ironworks due to the close connections between energy and technological processes. That means the production of steam, electricity, compressed air, tonnage oxygen, industrial water, feed water undergo changes as well. In order to determine the system changes inside the ironworks a mathematical model of the energy management of the industrial plant was applied. The results of calculations of the supply of energy carriers to ironworks can then be used to determine the cumulative energy and exergy consumption basing on average values of cumulative energy and exergy indices concerning the whole country. Such a model was also used in the system analysis of exergy losses.