Eco-Efficient Recycling of Printed Circuit Boards

This article presents a technology for the physical recycling of printed circuit boards (PCBs) that is consistent with the principles of circular economy and sustainable production. A life cycle assessment (LCA) was performed for PCB recycling using shredding, grinding, and physical and physicochemical processes such as electrostatic separation, gravity separation, and flotation for the separation of metals and plastics. Based on this assessment and the selectivity criterion, electrostatic separation was found to be the best separation method, followed by shredding and cryogenic grinding. For this option, the yield of metals and plastics was 25.1% and 72.5% of feed, respectively, while the yield of the middling’s product (mixture of metals and plastics) was only 2.4%. Furthermore, the financial benefits of recycling, including economics of the business case and the environmental benefits are presented. The possibility of using non-metallic fraction (plastic) generated during recycling as an additive in the production of composite materials was also assessed. The results suggest that low filler contents (2.5–5%) provide a compromise between maintaining mechanical performance and improving hardness and tribological properties. Physical recycling technology is a pretreatment method for WPCB, complementing conventional chemical recycling methods. The global warming potential for the entire physical and chemical process is then lowered by about 70%, due to the smaller mass of input material going to the downstream metallurgical processes.